Software Release Note

Boiler Control Module BLRVT3c1

General

This release is an update to boiler controller product. For full operational details this note should be read in conjunction with Data sheet LIT/DAT/BLR/001 Iss2.0.

Changes in this release

    Frost protection enhanced

    Configurable plots  

    Summer heating disable monitoring

    Registration code updated in-line with other system components

    BRON - now functions correctly                                         

Hardware

This version of code runs on the 0004/0002 issue E BLR DIN hardware.

The code is contained in a 27C512 prom with address line switching.

Frost Protection

The frost protection set point 'FRST', can now be set to a minimum of 2°C, and the default factory setting is now 3°C.

Frost protection can now be disabled, by setting 'FRST' to 0 (please be aware of the consequences of doing this). Once Frost protection is disabled the boiler controller will no longer protect the system at low outside temperatures Stage1 frost protection, Stages 2 and 3 are now combined and will ultimately protect the system, if any of the water temperatures fall to 5°C (fixed) at which point the boiler will fire until the lowest water temperature reaches 30°C, at which point the boiler and pumps will be disabled and the cycle will repeat.


How to disable frost protection.
Access the 'FRST' config variable, and reduce it to its lowest allowable setting of 2°C, now put the boiler controller into manual and short the outside sensor connection. Refresh the 'FRST' variable it will now display as 0°C, this value can now be written (ie. pressing the override button on the zone controller) to the controller. Take the controller out of manual and remove the shorting link, confirm the 'FRST' setting is 0°C, the variable is now fixed at 0°C and cannot be adjusted by normal methods.
To re-enable frost protection, select the 'FRST' variable and put the boiler controller into manual, when a write is made to the controller the 'FRST' variable will default back to 2°C. Take the boiler controller out of manual operation, the 'FRST' variable can now be set as normal to any permissible value.

Plots

There are three plots setup on the first three 'sensors'.

Plot 1 Measured Flow temperature

Plot 2 Measured Return temperature

Plot 3 Measured Variable Circuit temperature


This controller now has  Configurable Plots like most of the other SeaChange controllers. These plots are now automatically re-scaled within the controller to achieve the best resolution for the data recorded. This happens at the end of every 96 readings when new maximum and minimum settings are calculated and also if a new value is outside the current range settings.


Alarms

The two extra inputs are treated as digital inputs and their current state is viewable in Doorway as I1 and I2. A '1' condition indicates that the terminals are shorted. Two new config variables are supported 'Alarm state' - 'ALST' and 'Alarm mode' - 'ALRM' . A 'danger of freezing alarm' has also been added, this will create an alarm if the lowest temperature reading of Flow, Return and VT is lower than 5 degC. Frost protect should prevent this happening. Five degrees is used to allow for measurement errors and poor conductivity between the sensor and the water. The sense of the alarm state is defined by config variable 'ALST' 'alarm_state' 0 or 1, this equates to short circuit or open circuit on the input terminals. ALRM Alarm mode - This takes a number of values which function as described in the Config Tables .

The state of the alarms can be monitored in Doorway by reading config variables 90-99.

To use these alarm features new Boiler hardware is required with issue 3a or later software. The SLT also needs to have new software probably this will be the full release of issue 1g. Cascade and pump changeover modules will also need updated software.

Summer Heating Disable

New monitoring variable added 'Summer heating off' - 'SHOF', this is read only and enables the user to determine is the summer hold off is active.
    0 = Heating Enabled
    1 = Heating disabled

Registration

The Heat source 'HTSC' of any device registed to the boiler controller is set to 1, previously this variable was not set. This enables all products to be shipped from the factory with a default HTSC of 0.

The BLR controller can be specified for operation in a Open System, bound by 3rd party tools. (Specify Secondary Boiler in Open System format)

BRON Boiler pump run on

'BRON' Boiler pump run on feature, now functions correctly. In the previous release the pummp run on period would expire while the boilers where running, causing the pump to stop almost immediately when the boilers stopped.

Configuration variables

Changes to Configuration variables this issue refer to Config Tables